AutoPool®4.0

The AutoPool®4.0 swimming pool controller comes with everything that the AutoPool® swimming pool controller has as well as Internet of Things (IoT) communication, protocols and access to what is probably the best remote access for remote setup and maintenance (Control InSite) and data measures and compliance reporting (Data InSite) available in the market.

AutoPool 4.0 DUO - pool controller & spa controller

The remote communication of the AutoPool®4.0 swimming pool controller is done with an Internet of Things (IoT) protocol called MQTT. This makes the communication fast (almost real-time), inexpensive (very small data packets) and much easier to integrate to third-party remote access platforms through other protocols. The communications with Process Pools’ swimming pool controllers is via an internal 4G modem or via a LAN connection in the swimming pool controllers.

Process Pools is a division of Process Instruments (UK) Ltd. Who are a world-renowned experts in chlorine measurement and control in all markets ensuring that your chlorine measurement either using a ppm sensor or an ORP sensor is second to none, giving your customers the best, and safest bathing experience.

As an option the AutoPool®4.0 series can come with online alkalinity measurement and control and with online turbidity measurement.

AutoPool 4.0 ORP - Swimming Pool Controller

AUTOPOOL®4.0 ORP

Includes: Swimming pool MutoDrive®, pH, temperature, ORP and 2 control outputs via relays and 4-20mAs plus either LAN or GPRS Modem IoT Comms. Back-board mounted with filter and flow regulation. 

AUTOPOOL®4.0 Chlorine

Includes: Swimming pool controller MutoDrive®, pH, temperature, free chlorine and 2 control outputs via relays and 4-20mAs plus either LAN or GPRS Modem IoT Comms. Back-board mounted with filter and flow regulation.

AutoPool 4.0 Chlorine
AutoPool 4.0, Pool Control DUO System

AUTOPOOL®4.0 Duo

Includes: Swimming pool controller MutoDrive®, pH, temperature, free chlorine, ORP and 2 control outputs via relays and 4-20mAs, plus either LAN or GPRS Modem IoT Comms. Back-board mounted with filter and flow regulation.

Focus Ons are a series of short articles distributed by email providing technical information regarding instrumentation, process measurement in potable, waste, process and pool waters.

If you would like to join the mailing list, please contact us.

>> ppm Chlorine vs. ORP measurement

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MutoDrive Case StudyMutoDrive O11791KB

Chlorine is a potent and reliable disinfectant that kills bacteria, algae, viruses, and other pathogens, helping to protect public health and maintain safe swimming environments. In most public swimming pools the chlorine level is controlled automatically using a pool controller.

When chlorine dissolves in water, it forms hypochlorous acid (HOCl) and hypochlorite ions, which act by destroying microorganisms’ cell structures and metabolic systems.

  • UK (PWTAG guidelines): With pH at 7.0–7.2, free chlorine should be 0.75–1 mg/L; if pH is 7.2–7.4, free chlorine should be around 2 mg/L. Free chlorine should not exceed 3 mg/L, and if levels reach 5 mg/L, treatment must stop until corrected.

    · US (CDC / MAHC): Minimum free chlorine of 1 ppm; if using cyanuric acid, minimum is 2 ppm; maximum safe level generally around 10 ppm. pH should be 7.2–7.8.

· Manual testing: Before opening, every two hours during operation, and after closing.

· Automatic systems: Still require manual spot checks at least three times daily; controllers should be calibrated daily.

· CDC guidance (US): Test disinfectant and pH at least twice a day and hourly during heavy use.

These guidelines are irrespective of whether or not the swimming pool pH and free chlorine are controlled by a pool controller.

  • Yes—as long as levels stay within recommended limits, chlorine is safe. However, chloramines (combined chlorine) formed when chlorine reacts with contaminants can irritate eyes, skin, and airways.
  • Yes. Inadequate chlorine can allow pathogens (like bacteria or parasites) to survive, raising the risk of illnesses such as diarrhoea or skin infections. Poor chlorine control can be eliminated by the use of a pool controller.

Overexposure—especially to chloramines—may cause:

· Skin rashes or dryness
· Burning or red eyes
· Respiratory irritation (common indoors)
· Strong “chlorine smell” often signals excessive chloramines, not cleanliness

While specific virus data wasn’t in these sources, chlorine (in the form of hypochlorous acid) is known to inactivate a broad range of pathogens, including many viruses, as part of general disinfection.

This irritation is usually caused by chloramines, which form when chlorine reacts with sweat, urine, or other organic matter; these compounds are less effective at disinfecting and known for irritating mucous membranes.

Yes, as long as water chemistry is well-balanced and chlorine levels are controlled. Their delicate skin and eyes require especially good water balance and hygiene—operators should stress pre-swim showers and diaper checks.

Chlorine is typically introduced via:

· Liquid hypochlorite
· Chlorine tablets (e.g. trichlor)
· Automated dosing using a pool controller.

· Free chlorine: Active chlorine available for disinfection.

· Combined chlorine (chloramines): Formed when free chlorine bonds with contaminants; less effective and irritating.

· Total chlorine = Free + Combined. Combined chlorine should be kept below 0.4 ppm (or under half of free chlorine), and if exceeded, the pool water usually needs shocking.

· Too low: Risk of pathogens surviving and spreading illnesses.

· Too high: Causes swimmer irritation; guidelines indicate that if free chlorine exceeds 3 mg/L (UK) or recommended upper limit of 10ppm (US), dosing must be stopped until levels fall to a safe range.

Common supplementary adjustments include:

· pH control agents (e.g. acids, sodium bicarbonate)

· Secondary disinfection (UV or ozone) to reduce chloramines and chlorine demand

· Balancing additives: calcium hardness, alkalinity, cyanuric acid (with limits).

If chlorine levels spike (e.g., above 5 mg/L UK), dosing must be halted immediately; if levels continue rising or are unsafe, pool use must cease until restored to safe range. These conditions can largely be eliminated by the use of an automatic chemical dosing pool controller.

Requirements vary by country:

· UK (PWTAG): Free chlorine target 0.75–2 mg/L, max 3 mg/L; combined chlorine <1 mg/L (or <50 % of free).

· US (CDC/MAHC): Minimum free chlorine 1–2 ppm depending on cyanuric acid usage; maximum around 10 ppm. Always check local health codes.

· US: CDC provides the Model Aquatic Health Code (MAHC), alongside local and state health departments.

· UK: Guidance primarily from PWTAG, though enforcement is via local authorities.

Inspectors typically review manual logbooks and verify automatic sensor outputs; they may test water directly, check calibration protocols, and ensure testing frequency meets standards.

Look for posted test records, observe water clarity, note the absence of strong “chlorine smell” (which often indicates chloramines, not cleanliness), and pay attention to any eye or skin discomfort, which may signal a chemical imbalance.

Operators should be trained in water chemistry, safe chemical handling, automatic control systems, emergency protocols, legal compliance, and how to respond to contamination incidents. CDC and MAHC offer training frameworks for certification.

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